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Boiler Natural Circulation Ratio & Head Calculator engineering
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Boiler Natural Circulation Ratio & Head Calculator

Determine thermosiphon gravity driving pressure, circulation ratio ($CR = dot{m}_w / dot{m}_s$), riser void fraction, and waterwall DNB margin.

Boiler Loop Geometry & Pressure

Natural circulation limit ~185 bar
Distance from bottom header to drum
Typically 5 to 8 at 150+ bar

Thermosiphon Head & Void Fraction

Thermosiphon Driving Head (ΔP_circ):
Total Water Circulation Flow:
Average Riser Void Fraction (α_avg):
Waterwall Tube Exit Steam Quality:
Downcomer Water Velocity:
DNB Departure Safety Status:

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Natural Circulation Watertube Boilers

Natural circulation boilers rely on natural gravity thermosiphon convection without circulating pumps. Large unheated downcomer pipes bring cold, dense water from the steam drum down to bottom furnace ring headers. As water rises through furnace waterwall tubes, intense radiant heat boils water into a bubbly two-phase steam-water mixture.

Thermosiphon Head & The 185 Bar Upper Limit

The driving pressure difference is purely gravitational: $$\Delta P_{driving} = g H \left(\rho_{downcomer} - \bar{\rho}_{riser}\right)$$ As drum pressure rises toward the critical pressure ($220.6\text{ bar}$), water density decreases while steam density increases. Above $185\text{ bar}$ ($2700\text{ psi}$), the density difference collapses, requiring forced circulation pumps or Once-Through supercritical designs.

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