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Catalyst Coke Deactivation & Activity Decay Calculator engineering
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Catalyst Coke Deactivation & Activity Decay Calculator

Model carbon laydown kinetics via Voorhies power-law ($C_c = A t^n$) and evaluate catalytic activity decay over operating cycle run length.

Coking Kinetics & Operation Time

Standard parabolic n ≈ 0.50

Coke Buildup & Activity Retention

Residual Relative Activity a(t):
Accumulated Coke (wt% on cat):
Time to Regeneration Limit:
Instantaneous Deactivation Rate:
Regeneration Requirement:
SOR to EOR Temperature Offset:

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Voorhies Carbon Deposition & Catalyst Decay

During hydrocarbon processing (fluid catalytic cracking, catalytic reforming, hydrotreating), heavy polycyclic aromatic hydrocarbons deposit inside catalyst pore networks as carbonaceous coke. This coke physically blocks pore mouths and poisons active acid or metallic sites.

The Voorhies Equation

Alexis Voorhies Jr. discovered that coke buildup is remarkably independent of feedstock flow rate and depends predominantly on on-stream exposure time: $$C_c = A \cdot t^n$$ Where $C_c$ is weight percent carbon and $n \approx 0.5$, demonstrating diffusion-limited carbon fouling.

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