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Free Flywheel Kinetic Energy & Inertia Calculator Workshop & Fabrication
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Free Flywheel Kinetic Energy & Inertia Calculator

Calculate mass moment of inertia, stored rotational kinetic energy, rim surface velocity, and centrifugal burst stress for flywheels.

⚙️ Flywheel Geometry & Speed

Total wheel diameter

📊 Energy & Mechanical Stress

Stored Kinetic Energy 0.0 kJ 0 ft-lbs energy
Rim Tip Speed 0 m/s 0 ft/min tip speed
Moment of Inertia (J) 0.000 kg·m² 0.00 lb·ft²
Total Flywheel Mass 0 lbs 0 kg
Centrifugal Hoop Stress: 0.0 MPa (Safe)
Max Safe Rim Velocity: Cast Iron Limit: 30 m/s (6,000 FPM)

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Frequently Asked Questions

Why do rimmed flywheels store more energy than solid disks of equal weight?

Moment of inertia depends on radius squared (J = M × R²). In a rimmed flywheel, almost all the mass is concentrated at the outermost perimeter where velocity is highest, providing up to nearly double the inertia of a solid uniform disk of identical mass.

What is the safe speed limit for a cast iron flywheel?

General engineering safety codes limit one-piece cast iron flywheels to a maximum rim speed of 6,000 feet per minute (approx 30.5 m/s or 100 km/h).

How do you calculate the tip speed of a flywheel?

Rim Tip Speed (m/s) = (π × Diameter in meters × RPM) / 60. In Imperial: Tip Speed (ft/min) = (π × Diameter in inches × RPM) / 12.

How does a flywheel smooth out an engine or compressor?

When the piston fires during the power stroke, the flywheel absorbs excess torque with only a tiny speed fluctuation. During the compression and exhaust strokes when no power is produced, the flywheel delivers its stored kinetic energy to keep the crankshaft rotating smoothly.