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Gas Turbine Exhaust Energy & Heat Recovery Calculator mechanical
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Gas Turbine Exhaust Energy & Heat Recovery Calculator

Calculate exhaust gas mass flow rate (lb/hr), available sensible waste thermal energy (MMBTU/hr & MWth), and steam generation capacity for cogeneration and HRSG boilers.

Turbine Output & Exhaust Gas State

~6 to 8 lb/sec per MW
Acid dew point limit ~260-300°F

HRSG Steam Generation Parameters

Deaerator outlet ~227-240°F

Recoverable Energy & Steam Production

Recoverable Exhaust Heat Duty
-- MMBTU/hr
-- MW thermal energy
Estimated Steam Output
-- lb/hr
-- metric tons/hr steam
Hourly Mass Flow Rate
-- lb/hr
-- kg/s flue gas
Exhaust Gas Enthalpy Drop (ΔT): -- °F
Overall Cogeneration Efficiency: --% (Power + Heat)
Steam Turbine Power Potential: -- MW electrical
Gas Specific Heat (Cp_avg): 0.265 BTU/lb·°F
--

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Frequently Asked Questions

How much exhaust gas does an industrial gas turbine produce per megawatt?

Typically, industrial gas turbines exhaust between 6.0 and 8.5 lb/sec of hot flue gas per MW of electrical output. For a 50 MW turbine, this represents approximately 300 to 400 lb/sec (over 1.2 million pounds per hour) of oxygen-rich gas at 900°F to 1050°F.

Why can gas turbine exhaust gas support supplementary duct firing?

Gas turbines operate with enormous amounts of excess air (typically 200% to 300% excess air to limit combustion temperatures). Consequently, the exhaust gas still contains 13% to 15% atmospheric oxygen by volume, which easily supports direct supplementary duct burners without requiring external fresh combustion air fans.

What governs the minimum allowable stack temperature?

The minimum stack temperature (typically 250°F to 300°F) is governed by the acid dew point. If the fuel contains even trace amounts of sulfur (H2S or mercaptans), sulfur trioxide (SO3) reacts with exhaust moisture to form sulfuric acid (H2SO4), which rapidly corrodes steel tubes if gas cools below its condensation temperature.